Westgate Tunnel

Bridges Substructure

Westgate Tunnel Project: South Portal Outbound Vent Structure

As part of the broader South Portal works, our team successfully delivered key structural concrete elements for the Vent Structure – South Portal Outbound. This critical infrastructure supports tunnel ventilation and emergency systems, requiring a high standard of accuracy, coordination, and structural integrity.

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FRP Roof Slab

Supplied and installed formwork, reinforcement, and concrete for the roof slab, meeting strict dimensional and load bearing requirements.

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FRP Vent Stacks (jump form)

Utilised jump form systems to construct vertical vent stacks, ensuring high-quality finishes and safe construction sequencing.

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FRP Concrete Pedestals

Delivered precision formed pedestals to support mechanical and structural components within the vent facility.

This project highlights our ability to execute complex vertical and overhead concrete structures with efficiency and precision, contributing to the operational safety and functionality of major tunnel infrastructure.

Westgate Tunnel Project: South Portal Concrete Work

Our team successfully delivered extensive formwork, reinforcement, and concrete placement (FRP) works across multiple critical infrastructure components at the Southern Portal.

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Base Slab

FRP concrete base slab completed to structural specification.

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Roof Deck Slab (CH50700 to CH50850)

Precision executed FRP slab supporting overhead structural loads.

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Smoke Duct and Vent Room Slabs

Custom FRP concrete slabs formed for integrated mechanical systems.

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Insitu Concrete Walls

Single sided and retaining walls formed and poured with complex reinforcement detailing.

South Portal: Outbound MFB Ramp Base Slab & Roof Deck Slab: Full FRP works executed under tight tolerances and logistical constraints. Single Sided Walls: Insitu FRP walls poured with high quality finish and dimensional accuracy. South Portal: Inbound Roof Deck Slabs & Knee Joints: detailed FRP work on multi-segment structures ensuring joints continuity and durability. Base Slab & Retaining Structures: FRP for base slab and vertical elements in the open trough section, with seamless integration into adjoining civil works. This project showcases our expertise in delivering complex concrete structures with precision, safety, and quality—across high-traffic transport infrastructure environments.

West Gate Tunnel Project (Bridges Substructure)

As part of the landmark West Gate Tunnel Project, our team was contracted to deliver high-precision formwork, reinforcement, and concrete placement (FRP) works across multiple bridge substructures. This major infrastructure development showcases our capacity to manage complex, large-scale concreting works in high-performance environments.

Bridges BR60 & BR72

Steel Portal Infill Works. Executed intricate FRP infill around steel portals, ensuring structural continuity and durability.

Bridges 61, 70, 72 & 73

Pier extensions, bearing pedestals & elastomeric/pod bearings installation. Completed high precision FRP works for vertical and support elements, including the installation of specialist bearing systems.

Bridges BR80, 84 & 86

FRP Pile caps, piers, crossheads & pedestals. Full delivery of major bridge support elements, highlighting our capacity in forming complex geometries and maintaining structural integrity.

Bridge 82

Comprehensive Substructure Package. Delivered FRP works for abutments, pile caps, piers, crossheads, and pedestals. Retaining Structures, completed FRP retaining walls, capping beams, and insitu walls, integrating seamlessly with the surrounding earthworks and drainage systems.

Bridge 83

Barrier pile caps and barrier installation. Completed FRP works to specification, ensuring safety-critical barrier integrity and alignment.

Bridge 84

FRP abutments, bearing pedestals and ramp slab. We delivered robust concrete structures with accurate geometry to support bridge transitions and load bearing systems.

This project demonstrates our team's ability to deliver structurally critical works to the highest standards, supporting the successful delivery of one of Victoria’s most significant transport infrastructure projects.

WEST GATE TUNNEL PROJECT SOUTHERN PORTAL

CPB JOHN HOLLAND JOINT VENTURE

Speedpro are in the process of completing the FRP scope of the South Portal Outbound scope for the West Gate Tunnel project. This complex project includes completing single sided walls up to 20 meters in height.

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Forming of almost 7,000m² of single sided walls.

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Forming and pouring of almost 6,000m² of base slabs.

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Forming and pouring of 4,500m² of smoke duct and roof slabs.

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In total we will have poured more than 17,000m³ of concrete.

WEST GATE TUNNEL PROJECT – NORTHERN PORTAL

CPB JOHN HOLLAND JOINT VENTURE

Speedpro completed the initial works on the main Northern Portal at the West Gate Tunnel Project, which needed to be finished to enable the TBM’s to be lowered into the dive structure and assembled prior to commencing their journeys under the West Gate freeway. These works commenced in March 2020 and involved multiple crews working staggered 24/7 shifts, installing over 2,000T of reinforcement and 13,000 m3 of concrete in a little over 6 weeks, and importantly ahead of program much to the delight of the client.

Scope of works:

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Place and finish 4,500m² of blinding concrete.

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6 weeks of 24/7 works.

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Steel fix 2,100 tons of reinforcement.

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Form, place and finish approximately 4,500m² of structural walls and slabs up to 2m deep — a total of over 9,100m³.

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Form 900m² of single sided wall formwork at 1m thick, 7m high — steel fix and pour.

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Form, steel fix and pour head wall at 41m wide, 21m high and 2.4m thick.

Project Info

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  • Category: Architectural Finished Concrete
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